Walter Turn Tools.

Monday, August 20, 2018

Now With Precision Cooling: Direct, efficient - straight to the point. 

New Addition To the Product Range:
Coolant Clamps with four coolant exits for maximum effect. Available for CNMG16, CNMG19 inserts.

The Tool:
  • Coolant supplied directly through the clamp and along the flank face
  • Flexible coolant connection on the square shank:
    • Direct coolant transfer between adaptor and shank tool ( A2120-P/A2121-P) or via coolant hose set with G1/8' thread (K601)
  • Tool Variants:
    • Square shank 20-25 mm; Walter CaptoTM C4-C8

The Application:
  • Stainless steels (ISO M), high temperature allots (ISO S) and steel (ISO P) 
  • Can be used from 10 bar up to a maximum coolant pressure of 150 bar
  • Improved chip breaking, in particular > 40 bar
  • Multiple machine operations (e.g. must-spindle machines), because the chips are removed effectively by the cooling system. 
Benefits for you:
  • Tool life increased by 30-15%
  • Plug-and-play: Use of existing machines, as the cooling system can be used starting from a coolant pressure of 10 bar and without an interference contour on the tool - Increase in cutting speed by up to 100%, while maintaining the same tool life

The Technology

Precise Cooling:
In tools with precision cooling, the adaptor, the turning toolholder and the indexable insert geometry are designed to ensure ideal cooling.

At the Effective Working Area:
Precision cooling brings the coolant as close to flatly angled as possible to the effective working area. As a result, significant advantages can be achieved starting from a coolant pressure of just 10 bar.

Process Reliability: 
The rigid clamping mechanism presses the insert down and back into the insert seat. Consequently, the inset is not detached from it's seat even during heavy roughing operations and the component dimensions are consistently maintained with complete accuracy. 

The System

Jet guiding geometry:
The new FM5, MM5, RM5 and MS3 jet guiding geometries guide the coolant directly beneath the chip and thereby even closer to the cutting edge.

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