EMUGE FRANKEN - Softsynchro Threading Tool Holders

Monday, January 07, 2019

Softsynchro

The EMUGE Softsynchro holder provides minimum tap length compensation that is necessary for exceptional tool life. Composed of a two-part construction that physically separates the tap from the spindle via 'patented elastomer springs', EMUGE offers an extensive line of high performance tool holder solutions for a full range of applications.

New Holders for Threading Tools

The EMUGE Softsynchro holder design makes optimum use of a synchronous spindle, providing the best possible tool life, performance and thread surface quality. Constructed from two separate, precision ground sections, the body shank, softsynchro effectively separates the spindle from the tap via a patented elastomer spring that absorbs axial forces, giving the tap an immense boost in tool life and performance.

Torque from the spindle is transferred seamlessly to the tap via ball bearings riding in precision ground grooves. These ball grooves minimise rolling friction on the torque transmission balls to guarantee precision micro-correction of lead errors in a rigid tapping cycle, even under the most demanding machining conditions. 

Effectively, the tap is riding on shocks to prevent excessive wear due to small pitch variances during the cutting process, while ball bearings allow for smooth rolling motion and complete transfer of torque from the spindle to the tap.

Softsynchro QuickLock

Quick-change tap holder with proven Softsynchro technology.
  • Change of the quick-change adapter without additional tool
  • The threading tools clamped in the quick-change adapter can be changed without tool in the machining centre.
  • Clamping of the threading tool independent of tool holder.
  • Reduced radial backlash between quick-change adapter and tap holder.
  • The quick-change tap holder combined with quick-change adapters EM/QuickLock and EM-Z/QuickLock is axially and radially hermetically sealed against dirt.

Softsynchro Xtension

Adjustable length of the collet holder with proven Softsynchro technology.
  • Projecting length individually adjustable from 210 to 260mm.
  • Very slim design.
  • For clamping collets size ER16-GB.
  • Internal coolant supply (IKR) up to 50 bar.

Softsynchro Modular

Hydraulic chuck with proven Softsynchro technology.
  • Clamping of the threading tool via standard reduction sleeves without square.
  • Shanks with tolerance up to h9 can be used.
  • Range of clamping 6 - 16mm via reduced sleeves.
  • Modular design for internal coolant supply (IKZ) and minimum quantity lubrication (MQL).

Softsynchro SnapLock 

Tap holder for threading tool (concept-idea) with proven Softsynchro technology.
  • Fast change of threading tool by lateral pressing the locking bolt.
  • Tool change without auxiliary tools.
  • Positive-locking clamping of threading tool by means of a simple circular groove.
  • Suitable for carbide tools and high coolant pressures.

Softsynchro Micro

Collet Adapter with proven Softsynchro technology.
  • Can be used with all holders for ER20 collets according to DIN ISO 15488.
  • Very compact design for small clamping diameters.
  • Minimum length compensation integrated into the collet.
  • Space-saving design - ideally suited for application driven tools.
See full brochure & promotional material here.


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